Lab Car Build & Commission

We design and commission fully integrated lab car platforms that allow complete vehicle systems to be tested before production intent hardware is finalised. From clean power distribution and network routing to safe access points and structured commissioning, our builds provide stable, repeatable environments for integration and validation. Where a full lab car isn’t required, we also develop subsystem rigs and compact desk-based test setups — giving teams the flexibility to validate individual modules or focused architectures before scaling into a complete vehicle platform.

speak to an engineer
speak to an engineer

Looking for more advanced or niche validation support? Explore our Specialised Testing services.

Why waiting for the finished vehicle slows validation

Integration work often needs to begin before a production-intent vehicle is available. Without a structured test platform, teams rely on temporary benches, incomplete harnesses, or unstable power setups — making repeatable validation difficult and increasing the risk of inconsistent results. As system complexity grows, ad-hoc environments become harder to manage, debug, and scale.

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Testing is delayed while waiting for full prototype builds

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Temporary benches become complex and difficult to maintain

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Power distribution and protection are inconsistent

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Network access points are unclear or unreliable

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Subsystem interaction testing becomes difficult to replicate

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Early validation opportunities are missed

We design and build structured validation platforms that provide stable, repeatable environments for system integration and diagnostics. From protected power distribution and clearly routed networks to defined access points, each platform is engineered to support reliable testing. Every build is commissioned and verified to ensure safe operation, communication integrity, and documented readiness before handover.

  • Structured power distribution with protection and labelling
  • Clear and accessible network routing
  • Defined diagnostic access points
  • Expandable architecture for future modules
  • Commissioned and verified prior to handover
  • Documentation to support repeatable setup
Two driving simulators enclosed in metal frames with steering wheels and monitors displaying a driving road, situated in a testing or training facility with numbered signs '1' and '2'.
A prototype autonomous vehicle control system with a large speaker, electronic display screens, and various electronic components on a blue workbench.

How It Works

1

Define requirements

Align on what needs to be tested now and what future expansion may require.

2

Design & build

Construct a structured platform with controlled power, routing, and access points.

3

Commission & verify

Confirm power integrity, communication stability, and safe operation before handover.

4

Handover ready to test

Deliver a stable, documented environment prepared for immediate integration work.

What we offer…

Desk-Based Rigs

Compact, focused setups for validating individual ECUs or specific subsystems. Ideal for early-phase development, diagnostics checks, and controlled bench validation.

Subsystem Rigs

Structured environments supporting multiple interacting modules with controlled power and network routing. Suitable for feature interaction testing before full vehicle availability.

Lab Car Builds & Commissioning

Fully integrated vehicle platforms designed for system-level validation, diagnostics development, and ongoing integration programmes. Commissioned, verified, and ready to test.

Without a structured test platform

  • Testing delayed while waiting for full vehicle availability
  • Temporary benches become inconsistent and hard to reproduce
  • Power and network access varies between teams
  • Debug and integration progress becomes unpredictable

With VTS build & commissioning

  • Earlier integration and validation using a stable environment
  • Repeatable testing with defined access points and routing
  • Safer operation through controlled, protected power distribution
  • Faster issue replication and smoother programme momentum

If you need a test-ready platform to start validation earlier — from a compact desk rig through to a fully commissioned lab car — we can define the scope and deliver a structured environment that’s ready to test.

Speak to an Engineer

Frequently Asked Questions

Common questions about lab car builds, subsystem rigs, commissioning, and test-ready environments.

What is included in a lab car build? +
A structured vehicle-based platform including controlled power distribution, network routing, accessible diagnostics points, protection, labelling, and commissioning verification before handover.
When should we use a subsystem rig instead of a full lab car? +
Subsystem rigs are ideal when validating multiple interacting modules without requiring a full vehicle platform. They allow focused integration and feature testing in a controlled environment.
Can you build compact desk-based test setups? +
Yes. We design focused desk rigs for single ECU or subsystem validation, providing safe power, structured wiring, and repeatable access for diagnostics and communication testing.
What does commissioning involve? +
Commissioning includes verification of power integrity, communication stability, safety protection, and confirmation that the platform operates as intended before being handed over for testing.
Can platforms be expanded as the programme evolves? +
Yes. Platforms can be designed with future expansion in mind, allowing additional modules, networks, or features to be integrated without rebuilding the environment.
What information do you need to start a build? +
We typically require module lists, network architecture details, power requirements, and intended validation scope. If these are still evolving, we can help define a structured starting point.

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Any XORAYA data logger equipped with an external storage interface can be used to download recorded data to the ESU. The unit is powered directly from the data logger or XORAYA Datacube via the same cable used for data transmission, removing the need for an external power supply. A dedicated disconnect button allows safe removal, while LED indicators provide clear feedback on power, access activity, and connection status.

Product highlights:

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ReXgen AIR allows you to break away from proprietary solutions, granting you full and precise control over your data.​​

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